POLE/SETUP INSTRUCTIONS FOR
WEDGE TENTS
The following is an explanation of what we do when we build a
pole system for one of our wedge tents. The reason we use the
interior pole system is twofold. One; it is easier to transport
and erect a tent with this configuration and two; we could find
no original documentation for exterior pole systems in evidence
until the mid-19th century. We realize there are folks using the
exterior pole system at rendezvous but that does not make it authentic.
We think you will be pleasantly surprised at how easy these tents
are erected and how strong they are in a good windstorm.
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| TENT STYLE |
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VERTICALS |
RIDGEPOLE |
STAKES |
| American Civil War |
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10' x 11' x 8'
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2 - 3"x3"x8' |
1 - 4"x4"x12' |
14 |
| Factory Tent 1830 |
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9' x 14' x 8'
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|
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2 - 3"x3"x8' |
1 - 4"x4"x16' |
14 |
| Museum Wedge |
10' x 11'3" x 8'
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plus a 5' Bell |
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2 - 3"x3"x8' |
1 - 4"x4"x12' |
18 |
Museum Wedge Plus
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10' x 14' x 8'
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plus a 5' Bell |
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2 - 3"x3"x8' |
1 - 4"x4"x16' |
20 |
| Medieval Double Bells:
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10' x 15'6" x 8'
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inc. 2 - 5' Bells |
|
2 - 3"x3"x8' |
1 - 4"x4"x6' |
18 |
10' x 18'6" x 8'
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inc. 2 - 5' Bells |
|
2 - 3"x3"x8' |
1 - 4"x4"x10' |
20 |
10' x 21' x 10'
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inc. 2 - 5' Bells |
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2 - 3"x3"x8' |
1 - 4"x4"x12' |
22 |
10' x 20'6" x 10'
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inc. 2 - 6' Bells |
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2 - 3"x3"x10' |
1 - 4"x4"x10' |
22 |
12' x 23' x 10'
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inc. 2 - 6' Bells |
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2 - 3"x3"x10' |
1 - 4"x4"x12' |
24 |
12' x 26' x 10'
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inc. 2 - 6' Bells |
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2 - 3"x3"x10' |
1 - 4"x4"x16' |
26 |
15' x 27' x 10'
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inc. 2 - 8' Bells |
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2 - 3"x3"x10' |
1 - 4"x4"x12' |
26 |
15' x 30' x 10'
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inc. 2 - 8' Bells |
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2 - 3"x3"x10' |
1 - 4"x4"x16' |
28 |
| Sutler Wedges: |
|
|
|
|
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10' x 11'3" x 8'
|
|
|
2 - 3"x3"x8' |
1 - 4"x4"x12' |
16 |
10' x 14' x 8'
|
|
|
2 - 3"x3"x8' |
1 - 4"x4"x16' |
18 |
14' x 14' x 9'
|
|
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2 - 3"x3"x8' |
1 - 4"x4"x16' |
22 |
| French Double Belled
Wedge: |
12' x 20'6"
x 10' |
inc. 2 - 6' Bells |
|
2 - 3"x3"x8' |
1 - 4"x4"x10' |
26 |
This
tent also needs 4- 6'6" 2x2s and 80' of rope. |
The following is an explanation of what we do when we build a
pole system for one of our wedge tents. The reason we use the
interior pole system is twofold. One; it is easier to transport
and erect a tent with this configuration and two; we could find
no original documentation for exterior pole systems in evidence
until the mid-19th century. We realize there are folks using the
exterior pole system at rendezvous but that does not make it authentic.
We think you will be pleasantly surprised at how easy these tents
are erected and how strong they are in a windstorm.
WOOD: We use Douglas Fir 4x4s or 3x3s that we spend a little
extra time picking out. Look for the few in the pile that are
the straightest with the fewest knots. We like the look of the
large dimension lumber. It is possible to use 2x4s if you do not
have access to Douglas Fir or do not want to spend the extra money.
Rip your lumber to 2 5/8” x 2 5/8” for the two uprights
and 2 5/8” x 2 7/8” for the ridgepole. Plane the surface
to finish at 2 ½” x 2 ½” and 2 ½”
x 2 ¾“. Set your joiner fence at 45 degrees and drop
the feed table to allow the joiner to remove enough stock to make
the uprights octagonal after four passes. Stop. Read on before
you place anything on your joiner table.
UPRIGHT POLES. Determine whether you want full octagon uprights
or the fancier look of poles left in the square at the bottom.
For octagonal poles pass each edge of your upright poles across
the table. For the fancier version with a “stop”,
mark where you would like the “stop” to be or use
the edge of the fence on the joiner table, stopping the pass when
the end of the pole stock reaches the near end of the fence. If
you are planning on using sleeves on your poles cut the poles
to the desired lengths first. This allows you to pass the poles
across the table leaving the very top and bottom of the pole in
the square. Drill a ½” hole into the center top of
the pole six inches deep.
Cut a ½” steel pin 12” long if your tent has
grommets in the peaks or 8 ½” with no grommets. Touch
up the ends with a file to remove any burrs that may cut you or
your tent fabric. Place one pin in the top of each pole.
RIDGEPOLE. Pass your ridgepole stock across the joiner table
removing the top two edges only. (Please see the ridgepole end
drawing below) Using the dimensions filled in below mark and cut
your pole to length. Measure back from the ends and mark for drilling
your pin holes using the “set back” dimensions given.
Drill a ½” diameter hole completely through the stock.
SLEEVES: Shortening any pole is best done with a sleeve. The
sleeves we supply are made to be placed over your pole with very
little, if any, stock removal. After cutting your pole into two
pieces place a mark 6” for uprights (or 7 ½”
for ridgepole) from the cut end. If your stock is too large to
fit the sleeve, remove a small amount using the joiner. Slide
the sleeve over the cut end until it lines up with the mark. Drill
a hole and place a nail or small screw into the sleeve to lock
it in place.
DOOR POLES. Standard 2x2s work for door poles. You can make a
quick set by cutting to length and drilling a 3/8” hole
for a steel pin. The pin should protrude 3” from the end.
You may want to leave the ends in the square for a few inches
and remove the remainder by passing a router along the edges making
the pole lighter and more “finished”.
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Shape of an Upright Pole |
Shape of a milled 4x4 Ridge Pole |
YOU CAN ESTIMATE THE DIMENSIONS OF YOUR POLES
FROM THE CHART ABOVE. For example, your American Civil War, which
is 11' long, will have a ridgepole that is approximately 11' long
(give or take an inch or two). With belled tents, subtract the
radius of two bells from the overall length. For example, a 10'
x 21' x 10' Medieval Double Bell with 2 5' bells, has a ridge
of 11' (5x2=10, 21-10=11). The overall height of the tent is 8'.
To find the height of your upright poles, we first need to subtract
the thickness of the ridgepole. From the chart, we can see that
this Civil War tent uses a 4x4 for a ridgepole, which actually
finishes 21/2" x 2 3/4". By subtracting 2 3/4"
from 8', we know that our upright poles will measure approximately
7' 9 1/4" (again, give or take a an inch or two). Grommet
setback should be 1 1/2" (give or take a 1/4" or so).
BECAUSE EACH TENT IS UNIQUE, DO
NOT cut your poles to final dimensions before you receive your
tent. Leave an extra couple of inches on your uprights
and ridgepole, until we can give you precise final dimensions.
DO NOT drill your ridgepole for the holeplacement
for your upright pins.
SETUP: To set up your tent, lay the canvas in location you want
the standing tent. Locate the reinforcements on the front door.
You will find one stake loop at the bottom center of each reinforcement.
Stake the two reinforcements with one stake. Using large stakes,
if you have them do the following; pull the left front corner
of the tent square and stake. Pull the front right corner square
and stake. Stake the right rear corner making sure the right side
it tight, straight and makes a right angle at the front right
corner. Stake the left rear corner making sure the left side is
tight, straight and makes a right angle at the front left corner.
Put the ridgepole inside the tent. Put the rear vertical pole
in place within the tent, and into the ridgepole. Put the front
vertical pole in the tent and into the ridgepole. Place the ridge
pole into the ridge of the tent making sure, if you have grommets,
to place the pins through the grommets. Now walk both vertical
poles into position at the same time with two people (or alternate
if working alone) until the vertical poles are vertical. Step
back to make sure everything is square and snug. If you have a
belled end pull the center seam/ stake loop (or stake loops on
the center panel) out fully and stake. Finish pulling and staking
the bell seams to shape the bell. Finish staking the body stake
loops. Your tent canvas should be smartly tight, not baggy and
wrinkled. If it is not tight, fix it! You are not trying to stress
the fabric, the object is to get the fabric tight enough to shed
water and wind quickly.
PAINTING: It is necessary to seal the wood. We use paint. From
the information that can be found, paint is the most appropriate
finish. Any flat, or semi-gloss paint will do, but look for one
with old colors. There are a number of companies that sell colonial
color paints. Stulb Old Village paint is a favorite of ours. Their
oil paints are incredibly tough.
When taking down and packing up your tent remember to remove
as much vegetation and dirt from the canvas as possible.
It is always best to
lay your tent out when you arrive home to ensure every part is
dry before long term storage.
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